China college students “Internet+” Innovation Competition Project *
📍Ministry of Education 🇨🇳
📅
04/2017-04/2018👨🏫supervised by Prof. Yangang Wang
Idea proposer, poroject manager and key participant of team of 7, in charge of 3D modeling, CFD simulation
Catia,Gambit,fluent
Abstract
In this study, the drag reduction propeller with serrated leading edge is designed based on the bionics principle-the fin of humpback whale. It is divided into 4 steps, CFD simulation of three kinds of straight airfoil, propeller design, propeller strength design, propeller modeling, propeller 3D printing, from the design and selection of the foundation straight airfoil to the design and research of the three-dimensional propeller. In the last step, a simple experimental verification was carried out. Finally, a conclusion is drawn that the standard-sin leading edge airfoil shows a better characteristic line and the bionics propeller possesses a higher proficiency.
Key pictures and conclusions
Airfoil simulation
CFD simulation of three kinds of straight airfoil are performed:

lift drag ratio 3 airfoil candidates
- before the angle of attack, the drag of the two concave leading edge models is significantly reduced compared with the standard leading edge
- the sinus model possesses the best lift drag profile, and this will be taken to 3D model
3D Propeller design
modeling

catia_propeller_modeling
Leading edge: $-45 z=0.5/12\times9.3133\times sin(0.3373\times3\times y)$
Torsion center: wing center
Torsion angle: $-45$-$0$ degrees linear distribution
this is the final propeller design with optimised propelling efficiency before the critical rotational speed.
by further strength analysis, the critical rotational speed is $n_{max} = 7339.27 r/min$
Ground experiment
Build the propeller experiment cart shown below, acceleration of the cart is recorded:

testbed
Here is the result:
| Brushless motor duty cycle | Propeller speed/r·min-1 | Normal propeller acceleration/m·s-2 | Bionic propeller acceleration/m·s-2 |
|---|---|---|---|
| 30% | 3600 | 0.6824 | 0.7142 |
| 35% | 4200 | 0.7023 | 0.7025 |
| 40% | 4800 | 0.7322 | 0.7426 |
| 45% | 5400 | 0.7611 | 0.7695 |
| 50% | 6000 | 0.7983 | 0.8066 |
| 55% | 6600 | 0.8101 | 0.8354 |
| 60% | 7200 | 0.8471 | 0.8621 |
The designed is proved to be affective!
* Refer to the pdf(in Chinese) for more details.