China college students “Internet+” Innovation Competition Project *
📍Ministry of Education 🇨🇳
📅
04/2017-04/2018👨🏫supervised by Prof. Yangang Wang
Idea proposer, project manager and key participant of team of 7, in charge of 3D modeling, CFD simulation
Catia,Gambit,fluent
Abstract
I proposed and led a seven-person project on a bionic propeller inspired by humpback-whale fins. My work covered 3D modeling and CFD simulation.
We compared three airfoil candidates, designed and checked the propeller, produced a printed prototype, and tested it on a ground cart. The measured cart acceleration provided a limited experimental comparison with the conventional propeller. The project received Second Prize in the China College Students’ “Internet+” Innovation Competition, as recorded in my CV.
Key pictures and conclusions
Airfoil simulation
CFD simulation of three kinds of straight airfoil are performed:

lift drag ratio 3 airfoil candidates
- The CFD comparisons examined drag and lift-to-drag ratio across the airfoil candidates.
- The sinusoidal leading-edge candidate was selected for the propeller model.
3D Propeller design
modeling

catia_propeller_modeling
Leading edge: $-45 z=0.5/12\times9.3133\times sin(0.3373\times3\times y)$
Torsion center: wing center
Torsion angle: $-45$-$0$ degrees linear distribution
The selected airfoil formed the basis of the three-dimensional propeller.
The reported strength calculation gave a critical rotational speed of $n_{max} = 7339.27 r/min$
Ground experiment
Build the propeller experiment cart shown below, acceleration of the cart is recorded:

testbed
Here is the result:
| Brushless motor duty cycle | Propeller speed/r·min-1 | Normal propeller acceleration/m·s-2 | Bionic propeller acceleration/m·s-2 |
|---|---|---|---|
| 30% | 3600 | 0.6824 | 0.7142 |
| 35% | 4200 | 0.7023 | 0.7025 |
| 40% | 4800 | 0.7322 | 0.7426 |
| 45% | 5400 | 0.7611 | 0.7695 |
| 50% | 6000 | 0.7983 | 0.8066 |
| 55% | 6600 | 0.8101 | 0.8354 |
| 60% | 7200 | 0.8471 | 0.8621 |
The bionic propeller produced higher cart acceleration in most of these test conditions.
* Refer to the pdf(in Chinese) for more details.